Technologies Used to Manufacture

 

CHARACTERISTIC OF PRODUCTION TECHNOLOGY OF THE COMPANY

T Machinery, a.s. Ratíškovice

 

·       TESTING ROOM OF ELECTRICAL DEVICES

testing polygon, basic element of which is a transformer station. Load of motors and gear systems can be done by the help of two asynchronous dynamometers, these are equipped with digital control unit that is connected to PC. Dynamometer ASD P153 is placed onto a fixed base. Device loaded herewith is anchored to lifting table with dimensions 1 000 x 1 500 mm and lifting capacity 1 500 kg. Dynamometr ASD P500 is placed onto cast-iron clamping plate embedded into floor that has dimensions 4 500 x 6 300 mm. Gantry crane moving over testing room with lifting capacity of 25 000 kg is designed for handling with burdens.

The testing room is equipped with precise performance-related analyser YOKOGAWA WT1800. By the help of external converter a three-phase measurement of voltage up to 8 kV is possible and three-phase measurement of current up to 1000 A. The testing room is further equipped with 16 channel mobile temperature measurement unit (12 x sensor PT100, 4 x K type thermoelement). The unit enables measurement of temperatures in the range from 0 to 200°C. When using thermoelements it is possible to measure temperatures directly onto live parts up to voltage of 660V.

The testing room is equipped with own cooling unit in order to cool the testing devices.

The company T Machinery a.s. offers processing of technical tests according to own customer's requirements, as well as leasing of the whole working place.

 

TURNING - CNC TURNING MACHINES

Machinery: SPT 16NC, SPT 32NC, SP 280 SY, MASTURN 70/2000 CNC

With CNC flange and bar turning machines

-          Maximum length:       1 500 mm (SPT 32)

-          Maximum diameter:     320 mm (SPT 32)

-          Maximum length:          500 mm (SPT 16)

-          Maximum diameter:     200 mm (SPT 16 – flange)

-          Maximum diameter:     160 mm (SPT 16 – shaft)

 

·       MILLING

Machinery FGS 32/40, FGSH 50, FDV 32, FA 5 BU, FCR 50 CNC, FCQ 63 CNC

With universal vertical and radial milling machines

-          Maximum length:          1 800 mm

-          Maximum width:               500 mm

-          Maximum height:             340 mm        

-          Maximum load:             1 200 kg

 

·       GEAR MILLING             

                Machinery: OFA 71 PLC, OFA 32 PLC

                With hobs

-          Working range:            module 2 – module 12

-          Maximum diameter:         500 mm

 

·       BORING

                Machinery: W 100A, WD 130A, WHN 13 CNC

                With horizontal boring machines

-          Clamping surface:             2 200 mm x 2 200 mm

-          Maximum weight:               5 000 kg (higher weight according to workpiece                                  dimensions)

 

·       DRILLING

                Machinery: VS 32A, VO 50, VR 6A, VR 8A, V 20/4

                With pillar, rotary and radial drills

-          Maximum drilled diameter:          80 mm

 

·       SHAPING

                Machinery: 7A420, ST 350, 7/1430

                With vertical shaping machines

-          Maximum height:                               350 mm

 

·       GEAR SHAPING

Machinery : OHA 50A PLC, 5B 151

With gear shaping machines

-          Working range:            module 2- module 12

-          Maximum diameter:         1 250 mm

 

·       SURFACE GRINDING

Machinery: BRH 20 A

Flat grinding, surface roughness Ra 0.8

-          Maximum length:            600 mm

-          Maximum width:              200 mm

-          Maximum height:            250 mm

 

·       DIAMETER GRINDING

                Machinery:        BHU 40A, BUB 40/1000, BUC 63A/2000

                Round grinding, surface roughness Ra 0.8

-          Maximum length:              1 500 mm, 2 000 mm

-          Maximum diameter:            400 mm, 800 mm

 

·       GEAR GRINDING

Machinery :  ZSTZ 630

Gear grinding, surface roughness Ra 0.8

 

-          Working range:                 module 2- module 12

-          Maximum diameter:         630 mm

               

SURFACE TREATMENTS

·       PAINTING AND VARNISHING

                Machinery: Spray box TURBO DYNACLEAN

                In painting shop equipped with spray box with water screen

                Common types of topcoats and basic coats of paint and spray

                Walk-through wet, cabin painting shop

                One after another in the line: blasting box, degreasing box, painting shop, drying chamber

 

FILLING SHOPS WITH CRANES

·       OVERHEAD CRANES

-          Turnery                   -              lifting capacity of 8 000 kg

-          Machinery shop    -              lifting capacity of 5 000 kg, 8 000 kg

-          Painting shop       -              lifting capacity of 5 000 kg

-          Tempering room  -              lifting capacity of 5 000 kg

-          Welding shop       -              lifting capacity of 8 000 kg, 12 500 kg

-          Assembly shop    -              lifting capacity of 25 000 kg

PREPARATION OF MATERIAL

·       BURNING

Machinery: NC ARENA 2000, VANAD PROXIMA

Carbonaceous and alloy steel

-          Maximum length:                    6 000 mm

-          Maximum width:                      2 500 mm

-          Metal plate thickness:            from 8 mm to 200 mm

 

·       CUTTING

Machinery GEROMAT 360, Forte 320/SI, BOMAR 520.360

-          Maximum length:             12 000 mm

-          Maximum diameter:              325 mm

·       SHEARING

Machinery E/D, ScTP 16 x 3 150

With machinery shears

-          Maximum length:                   4 000 mm

-          Maximum width:                     3 000 mm

-          Metal plate thickness:           from 1 mm to 12 mm

 

·       BENDING

Machinery: LO 125

With eccentric press

-          Maximum length:                               4 000 mm

-          Maximum width:                                 3 000 mm (with metal plate thickness of 6 mm)

-          Metal plate thickness:                      from 1 mm to 14 mm

 

·      BLASTING

Machinery: 4D 1600/600

With steel balls on machinery concurrent blasting machine

Cleanness level of the blasted surface up to Sa 2.5

-          Maximum length:            12 000 mm

-          Maximum width:                1 600 mm

-          Maximum height:                  600 mm

 

THERMAL PROCESSING

·       REFINEMENT, QUENCHING, TEMPERING

Machinery: HV 100/20A, HV 60/15A, HN 15/6A

Carbonaceous and low-alloy steels in electric ovens

-          Maximum length:               1 500 mm

-          Maximum diameter:             150 mm

-          Maximum weight:              5 000 kg

-          LASER CENTRE:     utilization of machine FANUC surface quenching, gear quenching, e-profiles quenching                                                                                              

 

·       ANNEALING

Machinery: Rolling annealing oven Škoda, HV 100/20A, HV 60/15A, HN 15/6

Soft annealing of carbonaceous low-alloy steel

Annealing of individual parts, but also whole weldments in order to remove stress

In electrical ovens

In gas oven

-          Maximum length:               4 500 mm

-          Maximum width:                 1 650 mm

-          Maximum height:               1 150 mm

 

WELDING AND LOCKSMITHERY WORKS

·       WELDING

Machinery: VST 457, WLSP 315, WSP 600, WST 1000/TSM 1000, WTU 315, WTU 200, UTA 200

-          Welding of one-layer and more-layer weld joints

-          Welding joints with higher demands on defectoscopic control

-          Welding in protective atmosphere of mixed gases Ar+CO2

-          Welding with coated electrode

-          Flux cored welding

-          Welding-on in protective atmosphere of mixed gases Ar+CO2, incl.cemented carbid welding

-          Welding-on with coated electrode, incl. cemented carbid welding-on

 

·       LOCKSMITHERY WORKS

-          Common types of locksmithing works

-          Assembly and disassembly of machines and machinery equipment

-          Assembly, disassembly and testing of hydraulic systems, cylinders and hoses

-          Levelling in hydraulic presses with minimum pressure up to 20 MPa

-          Rounding U and I profiles

 

MACHINING

·       LATHING - CENTRE LATHES

Machinery: SV 18 RA, SN 50, SUI 32, SUI 40, SUI 50, SN 55, SN 63, SUS 63, SUI 80

On centre lathes

-          Maximum length:              3 800 mm

-          Maximum diameter:         1 250 mm

·       LATHING - VERTICAL LATHES

Machinery: SK 16

On vertical lathe - carousel

-          Maximum length:              1 500 mm

-          Maximum diameter:         1 600 mm

·       MACHINING CENTRES

MULTICUT 500i S

MULTICUT 630 S

 

MULTICUT 630/3000

Machining centre of Kovosvit MAS producer

-          Maximum turning diameter over base/over support joint 1150/1020 mm

-          Maximum turned diameter ≤BM1=90/60/45/0≥ st.                                                                                                                                                           790/930/1060/1150 mm

-          Maximum distance of fronts ≤spindle-lathe tailstock front/spindle-spindle≥                                                                                                                 1900(3400,4900,6400) mm

-          Maximum turned length ≤axial travel ZM1≥                1600(3100,4600,6100) mm

-          Maximum diameter of bar lathing                                                          127 mm

 

OC MCV1270 POWER

Vertical machining centre MCV 1270 POWER, producer Kovosvit MAS

-          Travel in axis x = 1 270, y = 610, z = 720

-          Maximum dimension of workpiece 1 270 x 610 x 440

-          Table 1 500 x 670 mm

-          Maximum weight of workpiece 1 200 kg

-          Motor performance 28/43 KW

-          Cone spindle ISO 50

-          Tooling probe OTS RENISHAW

-          3D probe OMP 40-2-ISO50        

 

                OC Hedelius RS 125

                Five-axis machining centre RS 125 KM, producer Hedelius

-          Travel in axis x = 4 500, y = 1 250, z = 770

1. Fixed table

-          Clamping platform 2 500 x 1 200 mm

-          Maximum weight of workpiece 2 000 kg

2. SWINGING TABLE

- clamping platform D1000 x 800 mm

- maximum weight of workpiece 1 500 kg

SPINDLE

-          Revolutions 30 - 6 000 min

-          Motor performance 55 KW

-          Cone spindle ISO 50

 

                OC MCV1016QUICK

                Vertical machining centre MCV 1016 QUICK, producer Kovosvit MAS

-          Travel in axis x =1016, y = 610, z = 700

-          Table 1 300 x 600 mm

-          Maximum dimension of workpiece 1 016 x 600 x 420

-          Maximum weight of workpiece 700 kg

-          Motor performance 17/25 KW

-          Cone spindle ISO 40

                PORTAL FRFQ250-VRA8

                Machining centre with moving portal TOS Kuřim

                Table 2 500 x 8 000 mm, loading capacity of table 4 000 kg per 1m square meter of table surface

                Upstroke x = 7 000mm,  y = 3 300 mm, z = 1 250 mm

               

                BORING MACHINE FUEQ 125-W

                Specification of machine tool centre FUEQ 125-WR/4

                Upstrokes

-                 longitudinal    X = 3 000 mm

-                 cross               Z = 1 250 mm

-                 vertical             Y = 2 000 mm

                Spindle head with lathe tailstock d 130 mm, slide out 800 mm, spindle revs maximum  2500 rev/min., max. Mk=2000 Nm, cone spindle ISO 50

               

BORING MACHINE TX 3S JUARISTI

                BASIC PARAMETERS

                Spindle working diameter 130 mm

                Spindle revolutions 3 500 rev/min.

                Spindle performance 37 kW

                Spindle cone cavity ISO 50

                Vertical travel                   Y = 2 000 mm

                Axial travel                       W = 800 mm

                Longitudinal travel          Z = 2 000 mm

                Cross travel                     X = 3 000 mm

                Rotary table                     B = 1 600 x 2 000 mm

                Maximum table loading capacity 12 000 kg

 

PRODUCTION OF ELECTRICAL DEVICES

-          Fastening printed circuits with SMT technology

-          Production of cable bundles

-          Production of electronic modules

-          Own construction and production of electrical devices

 

·       ELECTRICAL CONSTRUCTION DEPARTMENT

Design system PC SCHEMATIC (pro-cable bundles+whole documentation)

Design system EAGLE – (printed circuits designs)

Own development of electronics - (software and programs)

 

TECHNOLOGY DEPARTMENT

-          System for creation of output standards

-          Processing of technical standards and norms incl. procedures

-          Analysis, incl. proposal of suitable technological solution

-         Processing of technology procedures according to drawings

 

MACHINE CONSTRUCTION DEPARTMENT

Construction department provides development, innovations and processing of a complete technical documentation for production program. Further, it processes drawing documentation for external job orders.

Processing is provided thanks to the following programs:

-          3D CAD SolidWorks Premium 2012 – 3D construction designs

-          SolidWorks Simulation – calculations by the method of final elements

-          Enterprise PDM 2012 – management and administration of company data

-          AutoCAD Mechanical  - 2D construction designs

-          MitCALC – construction calculations

-         TDSTechnik – 3D extension for SolidWorks

 

3D MEASURING INSTRUMENTS

Measuring - distances:  diameter

-                                          planarity

-                                          axial distances

-                                          alignments

-                                          perpendicularities

-          Measuring according to 3D models

-          The device is portable

-          Measuring range of 2.4 m

-          Measuring capacity 8m3

-          Accuracy of the device 0.018 mm on 1 m

-          POWER INSPECT software